Lee 20 mm Short Betaplug
The brand new 20 mm Short Betaplug® is the latest addition to our Short Betaplug product line. The 20 mm Short Betaplug is a pre-assembled, one-piece, tapered expansion plug specifically engineered to seal fluid passages in metal and plastic housings leak-tight, for life, without the use of threads, sealants, or O-rings.
The unique, tapered design of the Short Betaplug features controlled expansion during installation that causes the lands and grooves on the O.D. of the plug body to bite into the wall of the fluid passage, creating a leak-tight seal and ensuring retention. The tapered design also eliminates the tight manufacturing tolerances and extra machining necessary with cylindrical expansion devices or threaded plugs, and allows engineers to minimize the wall thickness required around the plug, even for brittle housing materials!
20 mm short betaplug
* LOA before installation.
Maximum passage diameter
All dimensions are in millimeters, except where noted.
The Betaplug Advantage
Conventional, cylindrical shaped expansion plugs require additional expansion for the clearance between the plug O.D. and the installation hole.
The matching tapers of the Betaplug and its installation hole create a perfect fit, eliminating the need for additional expansion. Since the Betaplug’s expansion is precisely controlled by the size of the tapered pin, the amount of expansion and any resulting boss stress is completely predictable
| Part Number | Performance | |
|---|---|---|
| PLBA2004610S | Rated Pressure*: | 35 Bar (500 psi) |
| Materials: | 6061 Aluminium | |
| Maximum Temperature Rating: | 135°C (275°F) |
* Rated pressures may be higher depending on specific application requirements. Contact your engineer for higher pressure requirements.
Installation hole
The installation hole for the 20 mm Short Betaplug has an included taper angle, Beta, of 4.5°, which matches the tapered outside diameter of the Short Betaplug. This included draft angle of 4.5° is very easy to achieve with a core pin in a die-cast or molded part, or to machine using a tapered tool. A tolerance of ±0.5° on the taper angle of 4.5° is specified to guarantee that the Short Betaplug’s rated performance is achieved.
If the taper angles are out of tolerance, the plug will either wedge first at the top or at the bottom, reducing sealing burst pressure. Tapered reamers are available, see table below for part number. We highly recommend that the Short Betaplug has to be installed below the surface of the housing to ensure optimum performance. The use of coatings or surface treatments in the area of the installation hole where the Short Betaplug is to be installed is not recommended.
* Depth of tapered hole from depth of 20.22 minimum diameter.
All dimensions are in millimeters.
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Betaplug installation
The installation of thesse Betaplugs, whether performed manually or automatically, is very easy and economical. First, the pre-assembled Short Betaplug is inserted into the tapered installation hole narrow end first. The pin is then driven into the plug using the recommended Lee installation/staking tool until the pin is below flush and the plug is staked. The installation tool is designed to install the pin below flush while staking over the back edge of the plug (see illustration below). The Short Betaplug pin should be installed 0.50 to 0.80 mm (0.020 to 0.031 of an inch) below flush. The installation/staking tool contains a centering feature which ensures proper tool alignment during installation.
All Short Betaplug pins are coated with a wax that produces a thin, solid lubricating film that reduces friction, allowing the pin to be driven to its correct position relative to the plug. Do not clean prior to installation. The installation force required to drive the pin into the Short Betaplug is a function of boss material, installation hole and boss geometry, and plug size. A boss made of a stronger material or having a larger wall thickness will require a greater installation force than one made of a weaker material or having thinner walls. Typical installation force for 6061-T6 aluminum is shown in the table below
Top view of installed short betaplug
| Installation/Staking tool Part number |
Tapered reamer Part number |
Typical installation Force (kN) |
|---|---|---|
| PLBT0200901S | PLBT2000012S | 11.5 (2585 lbf.) |
